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VLANs in Industrial Networks — Segmenting Traffic for Performance, Security, and Reliability

Virtual Local Area Networks (VLANs) provide an elegant solution. By dividing a single physical Ethernet network into multiple logical networks, VLANs help engineers control traffic flow, improve performance, and enhance security—all without adding extra hardware. Introduction As industrial networks expand to support more devices, data…

Managed Network Switches in Industrial Automation: How Storm Control, QoS, and Advanced Features Optimize Network Performance

iqos

Modern industrial automation relies on reliable, deterministic communication between controllers, I/O devices, HMIs, and supervisory systems. As factories become more connected through IIoT and edge computing, maintaining consistent network performance is critical for both uptime and safety. Introduction Unlike unmanaged switches that simply forward Ethernet…

Storm Control in Industrial Networks — Preventing Broadcast Floods and Protecting PLC Communications

Maple Systems Network Switch Group Image

Broadcast storms occur when excessive broadcast or multicast traffic overwhelms the network, consuming bandwidth and CPU resources on every connected device. Even a single malfunctioning node can bring a production line to a halt. Introduction In Industrial Ethernet networks, reliability is everything. PLCs, HMIs, drives,…

Monitoring and Diagnostics in Industrial Networks — Enabling Visibility, Predictive Maintenance, and Reliability

The ability to detect early warning indicators—such as rising packet errors, latency spikes, or port failures—can prevent costly downtime. Introduction In a modern industrial environment, Ethernet networks are the nervous system connecting every part of the operation—from PLCs and drives on the plant floor to…

Quality of Service (QoS) in Industrial Networks — Prioritizing Control Traffic for Deterministic Performance

In industrial automation, determinism—the ability for data to arrive predictably and on time—is essential. Introduction Programmable Logic Controllers (PLCs), drives, and sensors must exchange control data within precise time intervals. Even small variations in latency can cause jitter, disrupt synchronization, or trigger system faults. However,…

Redundancy and Link Aggregation in Industrial Networks — Designing for Continuous Operation and High Availability

Industrial Network Switches

Network Redundancy and Link Aggregation are essential features of managed industrial switches eliminates this single point of failure by providing alternate communication paths that activate automatically when a fault occurs. Introduction In industrial automation, downtime isn’t just inconvenient—it’s expensive. Whether you’re running a bottling line,…